Car Brands with Most Recalls in 2025: Software and Mechanical Failures

A report from Quartz identifies seven automakers that accounted for millions of recalled vehicles in 2025. The recalls were driven by software glitches and mechanical failures. The brands include Ford, Tesla, Stellantis, General Motors, BMW, Hyundai, and Toyota. Ford led with over 4 million vehicles recalled, primarily due to transmission issues and engine problems. Tesla recalled over 2 million vehicles for software-related defects, including issues with Autopilot and Full Self-Driving systems. Stellantis recalled 1.5 million vehicles for brake and powertrain failures. General Motors recalled 1.2 million vehicles for airbag and electrical system faults. BMW recalled 700,000 vehicles for coolant pump and battery issues. Hyundai recalled 600,000 vehicles for engine fire risks and brake problems. Toyota recalled 500,000 vehicles for fuel pump and steering system defects. The total number of recalled vehicles exceeded 10 million in the U.S. alone. The National Highway Traffic Safety Administration (NHTSA) has been active in monitoring and enforcing recalls. The automotive industry continues to face challenges with software complexity and supply chain quality.